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ProosaXY

CoreXY conversion for Prusa MK3/S. This build is aiming at getting more performance out of your 6 years old machine with the lowest cost possible by re-using most the MK3/S stock parts.

1. Features

  • Better performance (check input-shaper graph bellow).
  • Semi-enclosure by default. Panels mount and top hat parts will be added later.
  • Dual z axis(default) or independent tripple Z axis(Optional) Triple Z (independent or sync based on controller board) by default or dual Z(optional).
  • Single v6 hotend(default) or mixed 2-in-1-out hotend(WIP).
  • Optional AUX cooling fan.
  • Semi-enclosured(default) or Fully-enclosured with top hat(comming soon).
  • Our industrial leading SnakeOil technology :).

2. Status

  • All the main parts design are completed. Test print result are posted in our Discord server
  • All part STLs are exported.
  • Full BOM added 2023/07/11
  • I'm working on a simple build log/manual.
  • For updates, please visit our Discord server

  • The input-shaper calibration is quite good for an 8mm shaft machine, in my opinion. We have a recommended acceleration of about 6000 mm/s2 (which should be used as the limit for outer perimeter acceleration), and a higher maximum acceleration/speed, depending on how fast your motor can run.
  • For some extra speed boost, check my slicer plugin (klipper firmware only)

3. Warning - read this

  • This mod requires some drilling on the original frame, cutting the original motor leadscrew, and linear shafts. This drilling/cutting is easy enough to be done with a hand drill and a hacksaw BUT THERE IS NO WAY BACK. You won't be able to convert back to the original MK3/s machine if you change your mind later.
  • Some small changes/patches might be needed after I have more test data and feedback..
  • To keep the cost down and reuse old components, there are some trade-offs I made:
    • The machine is semi-enclosed by default and will need some printed panels and a top hats to fully enclose it.
    • To match the frame height, cutting the motor leadscrew and linear shafts is required.

BOM

>>> Bill of materials <<<

4. Test run videos and images

4.1 Prusa Mk4 12mins bonker benchy

Mk4 bonker benchy Real-world print
Video bonker benchy test print normal test print
Description I use the setting Prusa used on their mk4 12 mins benchy with accel pump up a little.
Print result (images)

4.2 Images

5. Copyright Notice

This printer design use the following parts from other opensource project:

License

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proosaxy's Issues

Some Questions

I am looking into building this for my Prusa MK3S+, but I have a few questions first:
This is (will be) a custom-built Prusa MK3S+ made from the frame left over after I did the Bear Upgrade. My only significant changes were using 0.9º steppers on x and y (high torque on y) and making a custom dual extruder head.

  • What parts need to be removed/modified from the original Prusa to do this upgrade (so I don't buy them)?
  • Where do you buy your aluminum extrusions and DIN rails (I couldn't find the right lengths on Amazon or Alieexpress)?
  • What's the status of the build instructions? I don't think I'll be able to build this without them, as this will be my first time messing with CoreXY.

Another approach

Hello. I was also trying to convert Prusa i3 MK3 to coreXY. Maybe you can be inspired by my approach and take some printed parts. The main difference is use of one extra ALU frame and no extra ALU profiles. The frame is much more rigid and has very low skew compared to bolted ALU profiles. Also the power supply holds the frame. Unfortunatelly, I haven't finished the Z axis.

https://www.printables.com/model/72811-prusa-i3-mk3-corexy-3d-printer

Prusa bear frame corexy

Fantastic work! I always wanted to transform my prusa into a corexy but ,while waiting to have time and money, I changed the standard frame with the bear one.
Do you think that, with some modifications, I can reuse the bear frame?

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