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12v-sla-charger's Introduction

12V SLA Battery Charger Solution

12V 7.2Ah Sealed Lead Acid (SLA) batteries are very common. However a few factors should be kept in mind while charging them through a power supply. There should be a charging circuit which roughly charges the battery with a certain charging curve.

Notes

  • Charging Curve for each cell (2.1v nominal)
    Charging Curve for each cell

  • Charging Modes

    • Bulk Charge: Constant current mode - The maximum current is written on the body of the cell, most of them can take upto 1.2A (keeping temperature in mind). However, as a rule of thumb, it is a good practice to keep the charging current at 1/10th of the rated current. So, in this case charging current would roughly be 7.2A/10 = 0.72A = 720mA.

    • Absorption: Constant voltage mode - The cycle charge voltage (i.e., 14.2 - 14.4v, or roughly 2.4v per cell) is the voltage to be kept during absorption, for approx. 5hrs.

    • Float (storage): Voltage should be dropped to 13.7 - 13.9v) (max. 2.3v per cell) and current should be capped at 1mA.

Constant Current

  • A closed loop system which the desired current at the output, set by a threshold value.

Constant Voltage

  • A closed loop system which the desired voltage at the output, set by a threshold value.

Analog

  • Linear current source
    • Simple - Less components
    • Very little efficiency - heat dissipation

Digital

  • PWM
    • Involving a microcontroller would be most effective
    • needs more components (like an inductor of a certain value etc.) to achieve precision
    • Very efficient

Schematic

PCB Layout

Licensing

Commercial usage is strictly disallowed.

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